how to install cable clamps

Seat “live end” (load carrying) of the wire rope in saddle and position U-bolt over “dead end.” Tighten nuts evenly to proper torque. Put the second clip as near the loop or thimble as possible (Figure 2). Install nuts firmly but do not yet tighten to proper torque.

What part of a cable clamp is the saddle?

The parts of the clip are: the saddle, sometimes called the base or body, u-bolt, and nuts. The live end of the cable is the longer portion of the cable that extends to the other connection point. It will be holding the load.

How do you attach cable to eye bolt?

Installing Cable Guide Hardware
For steel up to 9/16” thick: Drill a 7/32” hole through the steel. Insert the eyebolt stem through hole and thread on hex nut. Add washer if needed.For steel more than 9/16” thick: Drill a 9/64” hole at least 1” deep (or through). Tap each hole to 10-24 NC, full depth.

Why do you never saddle a dead horse?

Even one improperly fastened clip will reduce the capacity of your fabricated eye. The simple explanation for this technique is that, inverting the clip and fastening the saddle on the dead end, the U-bolt crushes down on the live load and drastically reduces the wire rope’s capabilities.

How do you put a saddle clamp on?

Step 1 – Line up the inner plates. Remove the spindle and side plates. Take one of the inner side plates, place it against the clamp and put it on the rail. Step 3 – Hand tighten the hardware. Install the outer plates and spindle. Step 4 – Attach to the seat post. Attach the seat and clamp to the post.

How does a cable clamp work?

Wire rope clips can be used to form a load bearing eye at the end of a cable or wire rope, or to connect two cables together with a lap splice. Wire rope clips are popular because they can be installed in the field and provide 80-90% efficiency of the rope breaking strength, depending on the diameter of the wire rope.

When U bolt wire rope clips are used to form eyes?

When U-bolt wire rope clips are used to form eyes, Table H-2 shall be used to determine the number and spacing of clips. When used for eye splices, the U-bolt shall be applied so that the “U” section is in contact with the dead end of the rope.

What is a Molly Hogan?

These strands are effectively rewrapped along the wire in the opposite direction to their original lay. When this type of rope splice is used specifically on wire rope, it is called a “Molly Hogan”, and, by some, a “Dutch” eye instead of a “Flemish” eye.

What are Crosby clamps?

Top Definition

The “Crosby” wire rope clip is a galvanized fitting used to securely fasten wire rope or guy strand. It is extremely durable. The U bolt goes over the wire and the iron saddle is attached below. Then, the bolts are tightened and the guy wire is locked in place.

What is the saddle on a Crosby clip?

When installing the clips, the saddle portion is placed on the load-bearing or live side. It is not to be placed on the non-load-bearing or dead side of the cable. This is to protect the stress-bearing end of the rope against crushing and abuse.

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